Metal Recycling Machine Using High Pressure Compression Ratio Oil Free Diaphragm Air Compressor

• After-sales Service: 1year
• Warranty: 1year
• Type: Scrap Metal Baler
• Automation: Automatic
• Certification: CE
• Name: 10nm3/H Oil-Free 150bar Oxygen Compressor
• Model NO.: GV-50/4-200
• Model: Gv-10/4~320
• Standard Flow Rate: 10nm3/H
• Suction Pressure: 4barg
• Discharge Pressure: 320barg
• Suction Temperature: 35c
• Discharge Temperature: Less 40c
• Cooling Method: Water Cooled (Cooling by Water Chiller)
• AC Power: 5.5kw
• Speed: 400rpm/Min
• Configuration: Selection for 40L Oxygen Cylinder, Charging Ramp
• Driven Mode: Belt Driven with Belt Guard
• Voltage: 380V/50Hz/3pH
• Cylinder Lubrication Type: 100% Oil-Free for Cylinder, Non-Oil Lubrication
• Motor Protecion Level: IP54; Insulation Class F Temperature Rise Class B
• Transport Package: Wooden Case
• Specification: 1900*1240*1760mm
• Trademark: KEEPWIN
• Origin: China
• HS Code: 8414804090
• Production Capacity: 200sets/Month

Product Description

Diaphragm Compressor 100% purity no leakage Oil-free Oxygen Booster Compressor 

The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other solid impurities contaminated features, So it's suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas

Advantages of Diaphragm compressor:
1.  Oil-free compression due to the hermetic separation between gas and oil chamber.
2.  Abrasion-free compression due to static seals in the gas stream
3.  Automatic shutdown in case of a diaphragm failure prevents damage
4.  High Compression Ratios-Discharge pressure up to 1000bar.
5.  Contamination Free Compression
6.  Corrosion Resistance
7.  High Reliability

As a displacement compressor with special, diaphragm compressor is characterized by large compression ratio, good sealing performance, and that the compress air will not be polluted by lubricant or other solid impurities.Therefore diaphragm compressor is applicable to compress high-purity, rare and precious, flammable and explosive, toxic and hazardous,corrosive and high pressure gases.
Keepwin diaphragm compressors consist of four types that are Z, V, L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense, scientific research, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.

Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients' inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

Technical Paramter of Oil Free Diaphragm Compressor

GZ type Diaphragm Compressor Technical Parameters
No.	Model	F.A.D (Nm3/min)	Inlet Pressure  ( Mpa)	Exhuast Pressure  (Mpa)	Power  (KW)	Speed r/min	Dimension (L×W×H)mm	N.W  Weight (t)	Voltage V
1	G2V-10/8-160	10	0.8	16	5.5	400	1550*900*1050	0.8	380
2	G2V-5/3.5~150	5	0.35	15	5.5	400	1550*900*1050	0.8	380
3	G2V-10/4~320	10	0.4	32	5.5	430	1650*850*1250	0.8	380
4	G3V-240/5~12	240	0.5	1.2	18.5	400	1860*1200*1585	2	380
5	G3V-1200/75~83	1200	7.5	8.3	18.5	400	1780*1050*1750	1.8	380
6	G3V-80/13~150	80	1~1.5	15	22	330	2400*1350*1465	2.1	380
7	G3V-30/5~315	30	0.5	31.5	15	400	2010*955*1455	1.8	380
8	G3V-80/7~150	80	0.7	15	22	400	2302*1385*1444	2.5	380
9	G2V-25/6~150	25	0.6	15	7.5	400	1500*775*1075	0.8	380
10	G2.5V-10/160	10	Normal	16	7.5	400	1650*1020*1400	0.95	380
11	G2.5V-20/1~160	20	0.1	16	11	400	1650*1020*1400	0.95	380
12	G2.5V-16/2.5~160	16	0.25	16	7.5	400	1650*1020*1400	0.95	380
13	G3V-100/24~125	100	2.4	12.5	22	400	2160*1250*1500	1.8	380
14	G4V-220/99-349	220	7.0~25	34.9	37	400	2492*1840*1610	3.2	380
15	G2Z-45/150~350	45	10~20	35	7.5	400	1610*790*1380	0.55	380
16	G2Z-5/30~400	5	3	40	5.5	400	1560*790*1470	0.55	380
17	G2.5Z-30/32~170	30	3.2	17	7.5	400	1550*650*1530	0.7	380
18	G3Z-600/75~83	600	7.5	8.3	11	400	1780*1050*1750	1.3	380
19	G3Z-85/100~350	85	5~25	35	18.5	400	1900*1240*1760	1.6	380
20	G3Z-150/150~350	150	15	35	18.5	400	1780*1050*1750	1.8	380
21	G2.5Z-40/7~30	40	0.7	3	7.5	400	1653*1372*1470	0.9	380
22	G2.5Z-100/20~35	100	2	3.5	5.5	400	1330*750*1530	0.9	380
23	GV3-110/8~150	110	0.8	15	30	400	2370*1458*1630	3	380
24	G3V-150/3.5~30	150	0.35~0.55	3	30	400	2543*1835*2036	3.21	380
25	G3V-60/0.38~9.3	60	0.038	0.93	15	400	2030*1520*1750	72	380

 

No.	Model	F.A.D (Nm3/min)	Inlet Pressure  ( Mpa)	Exhuast Pressure  (Mpa)	Power  (KW)	Speed r/min	Dimension (L×W×H)mm	N.W  Weight (t)	Voltage V
27	GD6-140/0.5~6.5	140	0.05	0.65	45	363	4300*3300*2100	10	380
28	GD6-150/0.5~6	150	0.05	0.6	45	363	4300*3300*2100	10	380
29	GD6-868/11~31	868	1.1	3.1	75	365	4215*3250*2210	10	380
30	GD6-240/6~150	240	0.6	15	75	400	3500*2300*1600	8.6	380
31	GD6-1000/14~50	1000	1.4	5	75	400	3500*2300*1750	8.2	380
32	GD6H-570/1.5~6	570	0.15	0.6	55	365	4300*3300*2100	13	380
33	GD6H-212/0.2~6	212	0.02	0.6	55	365	4300*3300*2100	13	380
34	GD6H-750/4~22	750	0.4	2.2	90	420	4460*3340*2200	10.8	380
34	GD6H-450/0.8~5	450	0.08	0.5	55	420	4460*3400*2300	13	380
36	GD8-920/8~30	920	0.8	3	110	365	4340*3520*2390	11	380
37	GD8T-90/160	90	Normal	16	55	400	4500*3800*2300	14	380
38	GD-120/70~800	120	7	80	37	400	3100*2000*1650	4.2	380
39	GD-50/35	50	Normal	3.5	22	400	2700*1500*1400	3.4	380
40	GL4-240/20~200	240	2	20	55	400	3340*1900*2157	4	380
41	GL4-300/6~30	300	0.6	3	45	400	3340*1900*2200	4.5	380
42	GD8-1000/14~50	1000	1.4	16	75	400	3500*2300*1750	8.2	380
43	GD8H-750/3~21	750	0.3	2.1	100	420	3900*3200*1900	13.8	380
44	GD8-400/6~250	400	0.6	25	132	400	3900*2949*1560	12	380
45	GD25-290/200	290	0	19.6	220	363	10000*6000*3000	30	380
46	GD25-290/4~200	660	0.4	19.6	250	363	10000*6000*3000	30	380
47	GD25-290/10~200	900	1	19.6	300	363	10000*6000*3000	30	380
48	GD25-290/20~200	1500	2	19.6	300	363	10000*6000*3000	30	380

 

No.	Model	F.A.D (Nm3/h)	Inlet Pressure  ( Mpa)	Exhuast Pressure  (Mpa)	Power  (KW)	Speed r/min	Dimension (L×W×H)mm	N.W  Weight (t)
1	GL-40/100	40	0	10	30	400	3700*1750*2000	3.8
2	GL-900/300-500	900	30	50	55	420	3500*2350*2300	3.5
3	GL-100/3-200	100	0.3	20	55	400	3700*1750*2150	5.2
4	GL-48/140	48	0	14	22	400	3800*1750*2100	5.7
5	GL-200/6-60	200	0.6	6	45	400	3800*1750*2100	5
6	GL-140/6-200	140	0.6	20	55	363	3500*1380*2350	4.5
7	GL-900/10-15	900	1	1.5	37	420	3670*2100*2300	6.5
8	GL-770/6-20	770	0.6	2	55	420	4200*2100*2400	7.6
9	GL-90/4-200	90	0.4	20	45	400	3500*2100*2400	7
10	GL-1900/21-30	1900	2.1	3	55	363	3700*2100*2400	7
11	GL-300/20-200	300	2	20	45	420	3670*2100*2300	6.5
12	GL-200/15-200	200	1.5	20	45	420	3500*2100*2300	6
13	GL-330/8-30	330	0.8	3	45	420	3570*1600*2200	4
14	GL-150/6-200	150	0.6	20	55	400	3500*1600*2100	3.8
15	GL-300/6-25	300	0.6	2.5	45	400	3450*1600*2100	4
16	GL4-240/20~200	240	2	20	55	400	3340*1900*2157	4
17	GL4-300/6~30	300	0.6	3	45	400	3340*1900*2200	4.5

Main technical data

Cylinder 
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor's cylinder has three piece diaphragm.) 

Pressure Regulating Valve 
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa. 

Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.


Oil Pressure Measuring Device 
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.   

Oil pipes 
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the two ends of crankshaft is splash lubricated. 
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.






FAQ
Q1: What's your delivery time?
A: Generally screw compressor with 20-30 days, Reciprocating compressor & diaphragm high pressure gas comrpessor with 12-20weeks to customize producing.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. 

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around two decades OEM experience.And also we can do ODM for you.

Q5: What's payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service. 

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

How to contact with us?
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